The Plastics Today for the Technologies of Tomorrow

Material Handling

Moving materials from one place to another seems like it should be simple, but to do it quickly and cost-effectively requires specialty equipment featuring performance plastics.

Did You Know?

Conveyor belts date back to 1795, when they were made of leather and used for very short distances. Today, the longest single conveyor belt in the world is in the phosphate mines of the Western Sahara — measuring 61 miles in length.

Moving materials from one place to another seems like it should be simple, but to do it quickly and cost-effectively requires specialty equipment featuring performance plastics. From bearings and rollers to chute liners and sight glasses, polymers cut weight, noise and wear across the line.

Applications

  • Bearings, bushings, bearing cages
  • Wear pads
  • Rollers
  • Sheaves/pulleys
  • Guides
  • Cams/cam followers
  • Edge guards/profiles
  • Auger edge strips
  • Chute liners
  • Windows
  • Light shields
  • Safety sight guards
  • Sight glasses (flow control)
  • Feed/timing screws
  • Star wheels
  • Venturi throat liners

Advantages May Include

  • Low coefficient of friction
  • Noise and vibration attenuation
  • High flexibility for ease of installation
  • Abrasion resistant
  • Static dissipative and conductive grades
  • Corrosion resistant
  • Lightweight
  • Impact resistant
  • Light transmission/clarity
  • Temperature resistance (hot or cold)

Materials

  • Acrylic (PMMA)
  • Nylon (PA)
  • Polycarbonate (PC)
  • Polyetheretherketone (PEEK)
  • Polyethylene (PE)
  • Polypropylene (PP)
  • Polytetrafluoroethylene (PTFE)
  • Polyethyleneterephthalate (PET)
  • Polyurethane (PU/PUR)
  • Polyvinyl Chloride (PVC)
  • Polyamide-Imide (PAI)
  • Ultra-high Molecular Weight Polyethylene (UHMW-PE)

Sustainability Advantages of Performance Plastics

1/8 Weight
UHMW weighs 1/8 as much as steel but can outlast it 3:1 in most conveyor applications — saving transport energy and replacement waste, while cutting noise up to 50%.
Source: lehighvalleyplastics.com
Pulleys made from performance plastics are 7-8x lighter than steel, corrosion resistant, reduce noise and can extend the cable life of units up to 400%.
Source: lehighvalleyplastics.com

Nylon sheaves deliver a strong strength-to-weight profile for material handling:

¼ Weight
Of steel
Load-bearing capability
15,000 psi
Compressive strength
Source: redwoodplastics.com
200x
Polycarbonate is 30x stronger than acrylic and more than 200x stronger than glass, yet weighs 6x less than glass — ideal for machine guards.
Source: piedmontplastics.com
Sand-Slurry Wear Tests
46%
Better service life than steel
In sand-slurry wear tests, performance plastics achieve a 46% better service life than steel. | Source: roechling.com
Sustainability
Champions
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